Defect: Poor sticker adhesion
Cause: Inconsistent application pressure during the semi-automated affixing process (where a worker manually positions a PVC box for machine-based sticker application). This may be attributed to a perception of the task as low priority, leading to insufficient attention to detail.
Solution: Reinforce the importance of proper sticker affixion during operator training and daily briefings. Implement a visual reminder at the workstation emphasizing correct technique and the impact of this step on final product quality.
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Rework difficulty: * *
Rework collateral risk: *
