Defect: Burrs | Spinner Toy
Cause: Minor issues often neglected by workers. Initially, only a few burrs were found on the first pieces out of injection molding, but it was overlooked that the burrs would increase with mass production without careful attention.
Solution: 1) Pay close attention during injection; 2) Conduct inline inspections and remove burrs before next procedure.
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Rework difficulty: * *
Rework collateral risk: * * *