Defect: Mirror broken during shipment | Mirror Frame
Cause: there are other reasons, like poor packaging, but we found another very typical issue: no buffer space between mirror and frame, so that the impact would all go to mirror directly during shipment or handling especially for mail order item. As normally workers just put mirror onto metal frame, they don’t collate position for every piece, and indeed it takes time and not easy to collate all buffer gap manually.
Solution: make 4 pcs of “U” shape tool (made from plastic, wood.. or whatever material as long as it is not hardcore), put them on metal frame at 4 different directions, then assemble mirror, and take out to put on the next metal frame after assemble..
Typical: * * * * *
Rework difficulty: * * * *
Rework collateral risk: * * * *
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